Featured Work Mixed Use & Unique Spaces

Seven Stars Bakery

When a site-specific electrical issue derailed years of planning, the owners of Seven Stars Bakery turned to RealFood to help select and design a new site to house their production facilities. Like any great bake, we started from scratch to convert the new space into a custom, high-efficiency commissary kitchen designed to sustain the rapid growth of this beloved Rhode Island brand.

How We Fit In

Building on an established relationship, the Seven Stars team called on RealFood to work alongside the project architect and contractor. While our official role was foodservice design consultant, our mission went beyond technical specs. We advocated for the workflow, ensuring layout decisions and equipment choices supported the Seven Stars team and aligned with their production goals.

Strategic Framework

Unlike many other food service spaces, bakeries operate at full capacity seven days a week, 24 hours a day. Especially in a high-volume bakery, every inch of floor space is intricately choreographed. As one process vacates a production zone, another moves in, from one cycle to the next without delay.

Recognizing this rhythm, RealFood kicked everything off with a deep dive into the bakery’s processes, documenting the steps involved for every item produced. This detailed discovery provided the context to develop the commissary’s larger sequence of production, which would later drive design decisions.

Pencil to Paper

Because many of these processes were not easily narrated, RealFood designers shadowed workers on the bakery floor during their shifts, notating steps, asking questions and making observations along the way.
Once processes were outlined, designers mapped the spatial narratives for each product, and together, Seven Stars and RealFood tightened processes and reworked others within the confines of the new commissary space.

This work revealed the operational flow and equipment needs for the new commissary space, and design development quickly progressed.

In the End

Seven Stars Bakery owns its reputation as a regional brand powerhouse, with a commissary facility that supports seven thriving Rhode Island cafés, a robust catering operation and distribution to top-tier markets, local restaurants and universities.

Snapshot

Real Solutions

  • Foodservice Facility Design

Project Specs

Location: Pawtucket, RI

Size: 20,000 SF

Hospitality Areas:

  • Bakery Commissary Kitchen

Standout Highlights

School Bus-Sized Custom Ovens

The baking floor features a multi-axis automated loader and two custom-designed multi-deck ovens from Italy, engineered for high-volume artisan production

High-performance Equipment

RealFood specified a suite of baking-specific equipment, including a cookie machine, planetary and spiral mixers, reversible dough sheeter and automated dough dump tables

Space Ingenuity

The building’s original delivery bays were excessive for the bakery, so the extra space was converted to high-density dry storage to maximize the footprint

Have a Project in Mind?

We can’t wait to hear more about it. Share a few details about your project so we can start digging in.

Have questions or ready to schedule a time to talk?

"*" indicates required fields

Name*